風(fēng)電機(jī)組維護(hù)手冊.doc

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1、廣東明陽風(fēng)電技術(shù)有限公司 MY1.5s 風(fēng)力發(fā)電機(jī)組 維護(hù)維修手冊 編寫： 校對： 審核： 批準(zhǔn)： 發(fā)布日期：2010 年 1 月 第 2 頁 共 271 頁 目 錄 前 言 ........................................................................................................................................................10 第一部分 ...............

2、.............................................................................................................................................13 第一章 MY1.5S 風(fēng)機(jī)簡介 ...............................................................................................................................14 1.1 MY1.5S

3、風(fēng)力發(fā)電機(jī)組的結(jié)構(gòu)概述...................................................................................................14 1.2 MY1.5S 風(fēng)力發(fā)電機(jī)組電氣概述 ........................................................................................................16 第二章 葉 片 .................................................

4、.............................................................................................18 2.1 簡介 ...................................................................................................................................................18 2.2 葉片的檢查與維護(hù) ..................................

5、.........................................................................................19 2.2.1 外觀檢查 ...................................................................................................................................20 2.2.2 葉片螺栓的維護(hù)和檢查 ..............................................

6、.............................................................22 2.2.3 葉片的安裝及拆卸 ...................................................................................................................24 2、3 工具與備料..............................................................................................

7、.............................................26 2.3.1 維護(hù)工具清單 ...........................................................................................................................26 2.3.2 修復(fù)材料及工具 ...................................................................................................

8、......................27 第三章 輪轂及變槳系統(tǒng) ................................................................................................................................28 3.1 簡介 .............................................................................................................................

9、...........................28 3.2 構(gòu)成示意圖 .........................................................................................................................................28 3.3 注意事項(xiàng) .............................................................................................................

10、................................28 3.4 變槳軸承的維護(hù)維修 ............................................................................................................................29 3.4.1 變槳軸承結(jié)構(gòu)圖 ： ............................................................................................................

11、...........30 3.4.2 變槳軸承的維護(hù) ...........................................................................................................................30 3.4.3 變槳軸承螺栓檢查 ........................................................................................................................31 3.4.4 變槳

12、軸承滾道和齒面潤滑 ............................................................................................................32 3.5 變槳電機(jī) ..............................................................................................................................................33 3.5.1 變槳電機(jī)技術(shù)參數(shù)： .........

13、...........................................................................................................33 3.5.2 變槳電機(jī)檢查 ................................................................................................................................33 3.5.3 檢查絕對值編碼器和變槳編碼器連接螺栓 .....................

14、...........................................................35 3.6 變槳齒輪箱.............................................................................................................................................36 3.6.1 技術(shù)參數(shù) ..........................................................................

15、..............................................................36 3.6.2 變槳齒輪箱與變槳小齒輪維護(hù) ....................................................................................................36 3.6.3 變槳齒輪箱螺栓檢測 ................................................................................................

16、.................37 3.6.4 變槳齒輪箱 潤滑 ............................................................................................................................37 3.7 變槳控制..................................................................................................................................

17、...............39 3.7.1 變槳控制裝置檢查 ： ....................................................................................................................39 3.7.2 變槳控制箱螺栓緊固 ....................................................................................................................40 3.7.3 檢查備用電

18、池 ................................................................................................................................40 3.7.4 檢查限位開關(guān) ................................................................................................................................40 3.7.5 檢查輪轂與滑環(huán)連接電纜 .....

19、.......................................................................................................41 3.8 輪轂 ......................................................................................................................................................41 第 3 頁 共 271 頁 3.8.1 輪轂外表檢查與維護(hù) ....

20、................................................................................................................41 3.8.2 輪轂與主軸連接螺栓緊固 ............................................................................................................41 3.9 滑環(huán) .................................................

21、.....................................................................................................42 3.9.1 原理與作用 .................................................................................................................................42 3.9.2 滑環(huán)的維護(hù)維修 ......................................

22、...................................................................................43 3.10 輪轂與變槳系統(tǒng)各部件明細(xì)清單 ....................................................................................................43 第四章 主軸及其組件 ................................................................................

23、......................................................45 41 簡介 ......................................................................................................................................................45 4.2 主軸及其組件的維護(hù)維修 ....................................................................

24、...............................................48 4.2.1 表面清潔度檢查 .............................................................................................................................48 4.2.2 防腐檢查 .................................................................................................

25、......................................48 4.2.3 主軸鎖定裝置檢查 .........................................................................................................................48 4.2.4 主軸軸承檢查 ...........................................................................................................

26、....................49 4.2.5 主軸鎖定盤檢查 .............................................................................................................................50 4.2.6 螺栓力矩檢查 ..........................................................................................................................

27、.......50 第五章 齒輪箱 ................................................................................................................................................51 5.1 簡介 ................................................................................................................................

28、........................51 5.1.1 功能 ...............................................................................................................................................51 5.1.2 原理 .............................................................................................................

29、..................................51 5.1.3 齒輪箱數(shù)據(jù) ....................................................................................................................................52 5.1.4 結(jié)構(gòu)名稱圖 ........................................................................................................

30、............................52 5.2 維護(hù)與維修 ..........................................................................................................................................53 5.2.1 齒輪箱外表檢查與維護(hù) .....................................................................................................

31、...........54 5.2.2 檢查主要緊固螺栓力矩 ................................................................................................................55 5.2.3 齒輪箱潤滑油維護(hù) .....................................................................................................................56 5.2.4 檢測齒輪箱噪音 .....

32、......................................................................................................................57 5.2.5 檢測齒輪箱振動(dòng) ...........................................................................................................................57 5.2.6 檢查齒輪副嚙合及齒面情況 ....................

33、...................................................................................58 5.2.7 檢測傳感器 ...................................................................................................................................58 5.2.8 檢測彈性支撐 .......................................................

34、........................................................................58 5.2.9 潤滑泵及冷卻系統(tǒng) ........................................................................................................................58 5.2.10 檢查避雷裝置 .........................................................................

35、.....................................................58 5.2.11 其它需檢查的內(nèi)容 .....................................................................................................................58 5.3 齒輪箱易損件的拆卸及更換 ...........................................................................................

36、...................59 5.3.1 潤滑系統(tǒng)濾清器的拆卸及更換 ...................................................................................................59 5.3.2 彈性支撐的拆卸及更換 ................................................................................................................59 5.3.3 溫度傳感器拆卸及更換 .......

37、.........................................................................................................59 5.3.4 避雷接地線的拆卸及更換 ............................................................................................................60 5.3.5 更換齒輪箱潤滑油 ................................................

38、........................................................................60 5.4 齒輪箱內(nèi)異物的清除 .......................................................................................................................60 第六章 齒輪箱潤滑系統(tǒng) .............................................................................

39、...................................................63 6.1 簡介 ........................................................................................................................................................63 第 4 頁 共 271 頁 6.1.1 功能 .............................................................

40、..................................................................................63 6.2 說明 ......................................................................................................................................................64 6.3 維護(hù)與維修 .............................................

41、.............................................................................................66 6.3.1 檢修與維護(hù)要求： .......................................................................................................................66 6.3.2 檢查管路連接（圖 6.1） ...............................................

42、..............................................................67 6.3.3 檢查熱交換器 （圖 6.1） ..........................................................................................................67 6.3.4 檢查濾清器 （圖 6.1） .....................................................................................

43、.........................67 6.3.5 檢查潤滑油泵 ...............................................................................................................................67 6.3.6 檢查潤滑系統(tǒng)各部件 .................................................................................................................

44、..68 6.3.7 緊固件檢查 ...................................................................................................................................68 6.4 潤滑系統(tǒng)拆卸及更換 ............................................................................................................................68 6.4.1 潤滑

45、油泵組件拆卸及更換 ............................................................................................................68 6.4.2 油位指示器拆卸及更換 ................................................................................................................68 6.5 零件清單.......................................

46、..........................................................................................................68 第七章 潤滑油水冷系統(tǒng) ................................................................................................................................69 7.1 使用范圍 .......................................

47、.......................................................................................................69 7.2 設(shè)計(jì)、制造標(biāo)準(zhǔn) ..................................................................................................................................69 7.3 功能說明 ........................................

48、......................................................................................................69 7.4 工作環(huán)境條件 ......................................................................................................................................70 7.5 系統(tǒng)參數(shù) ......................................

49、........................................................................................................70 7.6 設(shè)備組成 ..............................................................................................................................................71 7.6.1 水泵裝置（見上圖） .......................

50、.............................................................................................71 7.6.2 水冷卻裝置 ....................................................................................................................................72 7.7 設(shè)備安裝 ................................................

51、..............................................................................................72 7.7.1 水泵裝置 .......................................................................................................................................72 7.7.2 水冷卻器裝置 .........................................

52、.......................................................................................72 7.7.3 管路連接 .......................................................................................................................................72 7.8 系統(tǒng)開機(jī)運(yùn)行 ..................................................

53、.................................................................................73 7.9 系統(tǒng)檢修維護(hù) ......................................................................................................................................74 7.9.1 檢驗(yàn)要點(diǎn) .........................................................

54、............................................................................74 7.9.2 防凍劑 .........................................................................................................................................75 7.9.3 檢查防腐和接線 .........................................................

55、..............................................................76 7.9.4 檢查噪音和震動(dòng) .......................................................................................................................76 7.9.5 密封性檢查 .......................................................................................

56、............................................76 7.9.6 緊固件檢查 ...................................................................................................................................76 7.9.7 壓力的檢查 ...............................................................................................

57、................................76 7.9.8 拆卸步驟 .....................................................................................................................................77 7.9.9 裝配步驟 ...........................................................................................................

58、............................77 7.10 故障/原因和解決辦法 ......................................................................................................................78 7.11 工具清單 ..........................................................................................................................

59、.............79 7.12 附圖 ...............................................................................................................................................80 7.12.1 原理圖 .......................................................................................................................

60、...................80 7.12.2 水泵裝置 ...................................................................................................................................81 7.12.3 水冷裝置 ........................................................................................................................

61、...........82 第 5 頁 共 271 頁 7.12.4 PT100 圖紙 ................................................................................................................................83 7.12.5 壓力開關(guān) .................................................................................................................

62、..................84 第八章 高速軸聯(lián)軸器 ....................................................................................................................................85 8.1 簡介 ..............................................................................................................................

63、..........................85 8.1.1 作用 ...............................................................................................................................................85 8.1.2 結(jié)構(gòu)圖 ..........................................................................................................

64、..................................86 8.2 檢查與維護(hù) ..........................................................................................................................................87 8.2.1 聯(lián)軸器外表檢查與維護(hù) ...............................................................................................

65、.................87 8.2.2 檢測螺栓力矩值 ...........................................................................................................................87 8.2.3 同軸度檢測 ................................................................................................................................

66、....89 8.3 部件拆卸及更換 ..................................................................................................................................91 8.3.1 聯(lián)軸器連桿拆卸 ............................................................................................................................91 8.3.2 制動(dòng)盤拆卸 ...................................................................................................................................93 8.3.3 聯(lián)軸器安裝尺寸 ...............................................