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摘 要
本次設(shè)計(jì)了一套沖孔﹑落料、翻邊的復(fù)合模模具。經(jīng)過(guò)查閱資料,首先要對(duì)零件進(jìn)行工藝分析,經(jīng)過(guò)工藝分析和對(duì)比,采用沖孔落料翻邊工序,通過(guò)沖裁力、頂件力、卸料力等計(jì)算,確定模具的類型。得出將設(shè)計(jì)的模具類型后將模具的各工作零部件設(shè)計(jì)過(guò)程表達(dá)出來(lái)。
在論文中第一部分,主要敘述了沖壓模具的發(fā)展?fàn)顩r,說(shuō)明了沖壓模具的重要性,接著是對(duì)沖壓件的工藝分析,完成了工藝方案的確定。第二部分,對(duì)零件排樣圖的設(shè)計(jì),完成了材料利用率的計(jì)算。再進(jìn)行沖裁工藝力的計(jì)算和沖裁模工作部分的設(shè)計(jì)計(jì)算,對(duì)選擇沖壓設(shè)備提供依據(jù)。最后對(duì)主要零部件的設(shè)計(jì)和標(biāo)準(zhǔn)件的選擇,為本次設(shè)計(jì)模具的繪制和模具的成形提供依據(jù)。通過(guò)前面的設(shè)計(jì)方案畫(huà)出模具各零件圖和裝配圖。
本模具性能可靠,運(yùn)行平穩(wěn),能夠適應(yīng)大批量生產(chǎn)要求,提高了產(chǎn)品質(zhì)量和生產(chǎn)效率,降低勞動(dòng)強(qiáng)度和生產(chǎn)成本。
關(guān)鍵詞:沖壓;復(fù)合模;模具結(jié)構(gòu)
Abstract
The design of the compound die punching, blanking, a flanging. Through access to information, the first part to process analysis, through process analysis and comparison, the punching flanging die, punching through, the top pieces, such as the discharge of calculation, determine the type of die. The design of the mold type after the working parts mold design process of expression.
In the first part, mainly describes the development of stamping dies, illustrates the importance of stamping dies, then stamping process is analyzed to determine the completion of the process plan. The second part, the part layout diagram design, complete the calculation of material utilization. Then the blanking force calculation and design calculation of blanking die working parts, provide the basis for the selection of stamping equipment. Finally the design and standards on the main parts selection, provide the basis for drawing and the mould forming the mold design. The design drawing mold parts drawing and assembly drawing.
The die is reliable performance, stable running, able to adapt to the requirement of mass production, improve product quality and production efficiency, reduce labor intensity and production cost.
Keywords: punching compound die; die structure