I摘 要本文詳細(xì)論述了普遍應(yīng)用在現(xiàn)代大中型企業(yè)中的單立柱有軌巷道式堆垛機(jī)的設(shè)計方案。文中對堆垛機(jī)的分類，特點及其構(gòu)造進(jìn)行了詳細(xì)的敘述。堆垛機(jī)是自動化立體倉庫中最重要的起重堆垛設(shè)備，是隨著立體倉庫的出現(xiàn)而發(fā)展起來的專用起重機(jī)。它能夠在自動化立體倉庫的巷道中來回穿梭運(yùn)行，將放置在巷道口的貨物存入指定的貨格，或者從貨格中取出貨物運(yùn)送到巷口。設(shè)計重點主要包括：堆垛機(jī)的機(jī)架、升降機(jī)構(gòu)、行走機(jī)構(gòu)、貨叉伸縮機(jī)構(gòu)以及安全機(jī)構(gòu)。文章在確定堆垛機(jī)的總體設(shè)計方案的前提下，再對各個機(jī)構(gòu)進(jìn)行受力分析和設(shè)計計算，最后進(jìn)行必要的相關(guān)校核并最終確定各個的機(jī)構(gòu)實際取值。本次的設(shè)計運(yùn)用多種起重機(jī)的現(xiàn)代設(shè)計方法，特別是運(yùn)用計算機(jī)輔助設(shè)計（CAD）的方法，在計算機(jī)上將堆垛機(jī)的設(shè)計圖紙 CAD 化，大大提高了設(shè)計的效率，節(jié)省時間。關(guān)鍵詞：自動化立體倉庫；堆垛機(jī)；升降機(jī)構(gòu)；行走機(jī)構(gòu)；貨叉伸縮機(jī)構(gòu)；安全機(jī)構(gòu) IIAbstractThis article has discussed the design of the single-pillar type of Narrow-Aisle Stacker Crane which has been universally used in modern most enterprises in detail. This article described the kinds of stakers, features and the structure in detail. Stacker cranes is the most important part of the automation three-dimensional storehouse among the take heavy crane pile up equipment, it can in the tunnel of automation cube in the shuttle operation of round trip, will locate in tunnel the goods of mouth stock goods shelf; or opposite take out the goods transit in goods shelf go to tunnel mouth. The design focus mainly include: The stacker's rack, walk organization, fork telescoping mechanism and safe organization. Under the premise of overall design scheme of stacking crane, then for organization analyze by force condition calculate. Finally, check nuclear necessarily and definite every numerical.This Graduation Design use many kinds of Modern Designs of the crane, especially to use the method of Computer-aided design(CAD),Stackers will be the design drawings of the CAD on the computer, which greatly improve the efficiency of the design and saving time.Keywords: Automation three-dimensional storehouse Stacker Crane Movement organization Walk organization Fork telescoping mechanism Safe organizationIII目 錄第一章 緒論 ...................................................................................................................................11.1 研究背景及意義 ..................................................................................................................11.2 研究的內(nèi)容及設(shè)計思路 ......................................................................................................11.2.1 主要設(shè)計內(nèi)容 ...............................................................................................................11.2.2 設(shè)計要求 .......................................................................................................................21.3 研究的發(fā)展趨勢 ..................................................................................................................21.4 堆垛機(jī)所受載荷的簡化方法 ..............................................................................................2第二章 堆垛機(jī)的整體結(jié)構(gòu)設(shè)計方案 ...........................................................................................42.1 堆垛機(jī)結(jié)構(gòu)的主要結(jié)構(gòu)組成 ..............................................................................................42.2 單立柱有軌巷道式堆垛機(jī)的特點 ......................................................................................52.3 堆垛機(jī)的機(jī)架結(jié)構(gòu) ..............................................................................................................52.4 堆垛機(jī)起升機(jī)構(gòu)的整體設(shè)計 ..............................................................................................62.4.1 柔性件的選取 ...............................................................................................................62.4.2 卷筒的選取 ...................................................................................................................62.4.3 電動機(jī)的選取 ...............................................................................................................72.4.4 減速器的選取 ...............................................................................................................72.4.5 制動器的選取 ...............................................................................................................82.5 堆垛機(jī)行走機(jī)構(gòu)的整體設(shè)計 ..............................................................................................92.5.1 驅(qū)動方式的選取 ...........................................................................................................92.5.2 車輪的的設(shè)計 .............................................................................................................102.5.3 電動機(jī)的選取 .............................................................................................................102.5.4 減速器的選取 .............................................................................................................102.5.5 制動器的選取 .............................................................................................................102.6 軌道的設(shè)計與安裝 ............................................................................................................102.7 堆垛機(jī)的控制裝置 ............................................................................................................11第三章 堆垛機(jī)機(jī)架的結(jié)構(gòu)設(shè)計計算 .........................................................................................133.1 機(jī)架立柱的尺寸設(shè)計 ........................................................................................................133.2 機(jī)架的上、下橫梁設(shè)計 ....................................................................................................14第四章 堆垛機(jī)伸縮貨叉機(jī)構(gòu)的設(shè)計計算 .................................................................................154.1 伸縮貨叉的擾度與強(qiáng)度 ....................................................................................................154.1.1 下叉的受力分析計算 ................................................................................................154.1.2 中叉的受力分析計算 .................................................................................................164.1.3 上叉的設(shè)計分析計算 .................................................................................................18IV第五章 堆垛機(jī)行走機(jī)構(gòu)的設(shè)計計算 .........................................................................................195.1 行走機(jī)構(gòu)電動機(jī)的選取 ....................................................................................................195.2 堆垛機(jī)行走輪的設(shè)計計算 ................................................................................................195.3 行走機(jī)構(gòu)減速器的選取 ....................................................................................................20第六章 堆垛機(jī)升降機(jī)構(gòu)的設(shè)計計算 .........................................................................................216.1 升降機(jī)構(gòu)零部件的設(shè)計計算 ............................................................................................216.1.1 鋼絲繩的計算 .............................................................................................................216.1.2 卷筒的相關(guān)尺寸計算 .................................................................................................216.2 升降機(jī)構(gòu)傳動裝置的選取 ................................................................................................226.2.1 電動機(jī)的選擇 .............................................................................................................226.2.2 減速器的選擇 .............................................................................................................22第七章 堆垛機(jī)控制系統(tǒng)的設(shè)計 .................................................................................................237.1 堆垛機(jī)的位置檢測 ............................................................................................................237.2 光電傳感器選擇 ................................................................................................................257.3 變頻器的選擇 ....................................................................................................................267.4 本章小結(jié) ............................................................................................................................31結(jié)論 ...............................................................................................................................................32致謝 ...............................................................................................................................................33參考文獻(xiàn) .......................................................................................................................................34